Automatic to Manual Swap, B5 B5.5 TDI

$2,499.99

B5 auto to manual swap, FHN transmission, B5.5 auto to manual swap, tdi auto to manual, passat 5 speed transmission, bhw swap, bhw transmission swap

SKU: B5AutoSwap-EEN Categories: , Brand:

Description

Basic Automatic to manual swap for B5 and B5.5. All new parts, including the transmissions (New Old Stock). Cost varies depending on the transmission chosen. This kit includes the EEN transmission. The FHN is available for an additional $250. This kit ships freight and does not quality for any free shipping options. 5 speed transmissions have superior reliability to 6 speeds in the B5 platform.

EEN 1.9 TDI 81KW 1st 3.5 2nd 1.94 3rd 1.23 4th .838 5th .683
FHN/GGB              1st 3.78 2nd 2.18 3rd 1.36 4th .903 5th .686

This kit includes the following:
5 Speed Manual Transmission EEN (+$250 FHN)
Water flange (back of head) – 038121132D
Tandem pump seal – 038145215
Clutch Kit – LuK 02-028
Flywheel – LuK DMF039
6x Flywheel bolts M10 x 22 N90665001

Other parts included in our Deluxe Kit:
ECU tuning by Malone Tuning – Stage 2 for manual transmission (EGR delete, T program for ceramic GP)
Must tune in person (bench flashes won’t work), buy (+$190),  or rent a loader ($50+$450 core charge)
Shift boot and knob from 2001-2005 Passat (we have many options)
Transmission bracket – Driver’s side (left) – 8D0399113AG
Transmission bracket – Passenger side (right) – 8D0399108R
Needle Bearing for crankshaft – 056105313C
Cutch slave cylinder, Sachs/FTE/LuK – 8E0721257M/N
Clutch Master cylinder, Metelli –  8E1721401AK
Hydraulic clutch line from 98-2005 Passat 1.8t or V6 – 8E1721460C
Clutch pedal starter interlock switch – 3B1911807A
Clutch pedal starter interlock switch plug – 893971632
Clutch pedal cruise switch – 6Q0927189
Clutch pedal cruise switch plug – 6N0972704
M12x90mm bolt for starter – N90495604
3x Transmission oil (2.25 liters) G052911A2
*Transmission comes filled, we recommend a flush after 500-1000 miles

NLA parts that must be sourced from a wrecking yard:
Shift linkage (V6 or 1.8t OK) from 2001-2005 Passat Wrecking Yard 1
Clutch pedal from 98-2005 Passat
Clutch pin – 8D1721075
Brake pedal from 99-2005 Passat
Back up light plug – 443906235
Back up light plug boot – 443906102D
Axles for manual (V6 or 1.8t OK) CV joints are identical to automatic joints (used better than aftermarket new)

Additional information

Weight 220 lbs
Dimensions 24 × 30 × 20 in