Automatic to Manual Swap, B5 B5.5 TDI


B5 auto to manual swap, FHN transmission, B5.5 auto to manual swap, tdi auto to manual, passat 5 speed transmission, bhw swap, bhw transmission swap

SKU: B5AutoSwap-DVZ Categories: , Brand:


Basic Automatic to manual swap for B5 and B5.5. All new parts, including the transmissions (New Old Stock). This kit includes the GFN/DVZ transmission. This kit ships freight and does not quality for any free shipping options. 5 speed transmissions have superior reliability to 6 speeds in the B5 platform.

012 300 061 GX 5-speed manual gearbox – GFN/DVZ 37/10 3.7 R&P
DVZ 2.8 142KW 1st 3.5 2nd 1.94 3rd 1.30 4th .943 5th .789

Highway speeds in 5th gear:
2000 RPM – 50 MPH
2400 RPM – 60 MPH
2800 RPM – 70 MPH
3200 RPM – 80 MPH

This kit includes the following:
5 Speed Manual Transmission GFN/DVZ
Water flange (back of head) – 038121132D
Tandem pump seal – 038145215
Clutch Kit – LuK 02-028
Flywheel – LuK DMF039
6x Flywheel bolts M10 x 22 N90665001

Other parts included in our Deluxe Kit:
ECU tuning by Malone Tuning – Stage 2 for manual transmission (EGR delete, T program for ceramic GP)
Must tune in person (bench flashes won’t work), buy (+$190),  or rent a loader ($50+$450 core charge)
Needle Bearing for crankshaft – 056105313C
Cutch slave cylinder, Sachs/FTE/LuK – 8E0721257M/N
Clutch Master cylinder, Metelli –  8E1721401AK
Clutch pedal starter interlock switch – 3B1911807A
Clutch pedal starter interlock switch plug – 893971632
Clutch pedal cruise switch – 6Q0927189
Clutch pedal cruise switch plug – 6N0972704
M12x90mm bolt for starter – N90495604
3x Transmission oil (2.25 liters) G052911A2
*Transmission comes filled, we recommend a flush after 500-1000 miles

NLA parts that must be sourced from a wrecking yard:
Shift linkage (V6 or 1.8t OK) from 2001-2005 Passat Wrecking Yard
Shift boot and knob from 2001-2005 Passat
Clutch pedal from 98-2005 Passat
Transmission bracket – Passenger side (right) – 8D0399108R
Transmission bracket – Driver’s side (left) – 8D0399113AG
Clutch pin – 8D1721075
Brake pedal from 99-2005 Passat
Back up light plug – 443906235
Back up light plug boot – 443906102D
Axles for manual (V6 or 1.8t OK) CV joints are identical to automatic joints (used better than aftermarket new)
Hydraulic clutch line from 98-2005 Passat 1.8t or V6 – 8E1721460C

Additional information

Weight 220 lbs
Dimensions 24 × 30 × 20 in