PD Camshaft Kit, BEW BRM BHW (OEM)


Cam, VW, Volkswagen, 038 109 101 R, 038-109-101-R, BEW, PD110, PD, mk4, BEW camshaft kit, BRM camshaft kit, BHW camshaft kit, TDI camshaft kit, 038109101AH, 038109101AF

SKU: 038109101R-KIT-BSH | BOLTS Category: Tags: , Brand: ,


OEM camshaft kit for VW TDIs with BEW engines. Also works as a more reliable option on the BRM & BHW due to a little less aggressive profile. Includes 4 year/48,000 mile warranty from time of purchase. We had this kit Rockwell hardness tested and the hardness was identical to Febi/AMC . Thyssenkrupp is a factory supplier to VW. This kit includes all of the parts required to replace the camshaft.

Kit Includes:
OEM Thyssenkrupp Camshaft — 038109101R
8x OEM Camshaft Followers (Nitride Coated) — 038109309C
OEM Camshaft Bearing Set — 038109673C
10x Journal Cap Bolts — 038103714 (Non-stretch; Torque to 144 lb/in)
8x Injector Rocker Bolt — 038103714A (Non-stretch; Torque to 25 lb/ft)
OEM Camshaft Seal — 068103085A

Fits the Following:
2004-2006 VW Golf TDI
2004-2006 VW Jetta TDI
2004-2006 VW New Beetle TDI

Installation Note: Proper break-in of a camshaft is essential for proper functioning and longevity. Joe Gibbs Break-in oil facilitates that well. Below is the recommended process.
1. Put assembly lube on all lobes, lifter faces, distributor gears, bearing journals, lifter barrels, and oil pump gears.
2. Turn the engine over by hand to make sure that nothing is binding up (e.g. cam bearings are properly seated) and that timing is correct.
3. Rev engine to 2000-3000 RPM for 20-30 minutes. Drain break-in oil.
4. Refill with break-in oil and drive normally for about 500 miles.
5. Drain oil again and replace the filter and oil using proper VW 505.01 spec oil, such as Pentosin HPII or Liquimoly. A bottle of ZDDP additive can provide further protection.

Note on Torsion: Use only the following torque spec.
Journal cap bolts – 038 103 714 — Special Non-stretch torque to 60, 120, 144 inch/lb – Strike caps between each torque & be VERY Careful!
Injector rocker bolts – 038 103 714 A — Special Non-stretch torque to 25 lb/ft

Additional information

Weight 13 lbs
Dimensions 19 × 4 × 4 in

Febi, Kolbenschmidt ($25.00), AMC ($50.00)

Cut Cam Bearings

No, Yes ($100.00)

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